Golf Tutorials

How to Make Golf Head Covers

By Spencer Lanoue
July 24, 2025

Give your golf bag a serious dose of personality by crafting your own custom head covers. Beyond just protecting your expensive driver and woods from dings and scratches, DIY head covers are a fantastic way to represent your style, support your favorite team, or create a truly one-of-a-kind piece of golf gear. This guide provides two complete, step-by-step tutorials - one for sewing a sleek and durable head cover and another for knitting a classic one - so you can tee up with equipment that's uniquely yours.

Choose Your Style: Functional and Fashionable

Before we get into the details, think about the final look you want. Making your own head covers is similar to choosing the right shot on the course - the decision is based on your skillset and the desired outcome. A sewn cover offers endless possibilities with fabrics, from weatherproof vinyl to soft fleece or even upcycled materials like an old jacket. A knitted cover provides that timeless, retro "sock" look, popularized by Jack Nicklaus and Arnold Palmer, and can be incredibly cozy and personal.

Both methods will result in a functional, protective head cover that adds a personal touch to your bag. It’s a great project for a rainy day and makes for an incredible, heartfelt gift for the other golfers in your life. Let's get started with what you'll need.

Gathering Your Materials

Having everything ready before you start makes the process much more enjoyable, just like having a good pre-shot routine. We’ll break this down by project type.

For a Sewn Head Cover:

  • Outer Fabric: Choose something durable. Good options include fleece, corduroy, tweed, canvas, vinyl, or faux leather. You’ll need about a half-yard to be safe, which is enough for a large driver cover.
  • Lining Fabric: Softness is the goal here to protect your club head. Sherpa, plush fleece, or flannel are excellent choices. A half-yard will be plenty.
  • Thread: An all-purpose polyester thread that matches or complements your outer fabric.
  • Elastic: A small piece of 1/4-inch or 1/2-inch wide elastic (around 10 inches) to create the snug fit around the club's hosel.
  • Sewing Machine: While you can hand-sew, a machine will make the process faster and create stronger seams.
  • Basic Sewing Tools: Sharp fabric scissors, straight pins, a measuring tape, and an iron.
  • Pattern: You can create your own easily. We'll cover that in the first step.

For a Knitted Head Cover:

  • Yarn: Worsted or bulky weight yarn is best. Wool is a great choice as it's durable and has some natural water resistance. One or two skeins are typically enough for a driver cover, depending on their size. You can use multiple colors for stripes or patterns.
  • Knitting Needles: The size recommended on your yarn label. You will need either a set of double-pointed needles (DPNs) or a 16-inch circular needle to knit in the round. Knitting in the round creates a seamless tube, perfect for a head cover.
  • Darning Needle: For weaving in the loose ends at the finish.
  • Stitch Markers: To mark the beginning of your round.
  • Pom-Pom Maker (optional): For creating that classic pom-pom top. You can also make one with a piece of cardboard.

The Process: How to Sew a Golf Head Cover

Sewing a head cover is a satisfying project, even for beginner sewers. The shape is straightforward, and the result is polished and professional. Follow these steps for a perfect fit.

Step 1: Create Your Pattern

The easiest way to make a pattern is to use an existing head cover. If you don't have one, you can freehand a long, rounded mitten shape.

  1. Take a head cover for the club you want to make a cover for (e.g., your driver). Lay it flat on a large piece of paper (wrapping paper or taped-together printer paper works well).
  2. Trace around the head cover.
  3. Now, add a seam allowance. This is extra space for your stitches. Draw a second line about a 1/2-inch outside your first traced line, all the way around. This outer line is your cutting line.
  4. Cut out your paper pattern. You now have a template that represents one half of your head cover.

Step 2: Cut Your Fabric

Using your new pattern, you will cut four pieces of fabric in total.

  • Fold your outer fabric in half. Place your pattern on top and pin it in place. Carefully cut around the pattern. You will now have two identical pieces of your outer fabric.
  • Repeat this exact process with your lining fabric. You will have two identical pieces of your lining fabric.

Step 3: Sew the Body and Lining

  1. Take your two outer fabric pieces and place them with the right sides facing each other. Pin them together along the curved edges.
  2. Using your sewing machine, sew along the pinned edges with a 1/2-inch seam allowance. Leave the straight bottom edge completely open.
  3. Repeat this process with your two lining pieces. Place them right sides together, pin, and sew around the curved edge, leaving the bottom open. You now have two "pockets" - one outer shell and one inner lining.

Step 4: Sew the Pieces Together

This is where it all comes together.

  1. Turn the outer fabric shell right side out. The pretty side of the fabric should be visible.
  2. Leave the lining pocket inside out. The seams should be visible.
  3. Slide the lining pocket inside the outer fabric shell. The right sides of both the lining and the outer fabric should now be touching each other.
  4. Line up the bottom raw edges and the side seams of both layers. Pin them together.

Step 5: Create the Elastic Casing and Finish

  1. Decide where you want the elastic to sit–usually a few inches up from the bottom edge to grip the neck of the club. Sew a straight line all the way around the head cover at this height, stitching through both the outer fabric and the lining. Then sew another parallel line about 3/4-inch above the first one. This channel you’ve created is the casing for your elastic.
  2. Now, sew around the open bottom edge, connecting the liner and the outer shell. Leave a small 3-inch gap unsewn. This is important for turning the cover right side out.
  3. Carefully pull the entire head cover through that 3-inch gap. Push out the curves and corners. Now your head cover is right side out, with the lining neatly inside.
  4. Feed your elastic through the casing you created using a safety pin attached to one end. Once it's through, sew the two ends of the elastic together and trim any excess. The fabric will bunch up, creating that essential snug fit.
  5. Finally, neatly an un-intrusive running stitch to sew the 3-inch gap at the bottom closed. Your sewn head cover is complete!

The Process: How to Knit a Golf Head Cover

Knitting a head cover is like slowly building a good golf swing - it’s about rhythm and repeating a few simple motions until you have a fantastic result. We'll knit this in the round for a professional, seamless finish.

Step 1: Cast On and Knit the Neck

  1. To figure out how many stitches to cast on, you can wrap your yarn around the narrowest part of your club's shaft (the hosel). Then measure that length of yarn and knit a small test swatch to see how many stitches fit into that measurement. A common number for worsted weight yarn is around 48-56 stitches.
  2. Cast your stitches onto your circular needle or DPNs. Place a stitch marker to mark the beginning of the round and join your work to knit in the round, being careful not to twist the stitches.
  3. Knit a 2x2 rib stitch (knit 2 stitches, purl 2 stitches, repeat) for the neck of the cover. This ribbing is naturally stretchy and will grip the club shaft securely. Continue this pattern for about 6-8 inches, or until it's the length you want for the "sock" portion.

Step 2: Increase Stitches for the Body

Now you need to create more room for the club head itself.

  1. Switch to a simple stockinette stitch (when knitting in the round, this just means you knit every single stitch).
  2. On your first round of stockinette, you need to add stitches. A simple way is to use a knit front and back (KFB) increase. Distribute your increases evenly around the round. For example, if you need to add 8 stitches, you would [knit 6, KFB] and repeat that sequence 8 times around. You’ll want to increase the stitch count by about 1/3 to 1/2 of your original number to make it wide enough for a driver or fairway wood.

Step 3: Knit the Body

This is the easy part. Simply continue knitting every stitch of every round. This stockinette section forms the main body of the head cover. Continue until the cover is long enough to reach the top of your club head when you try it on for size. This might be another 6-7 inches.

Step 4: Decrease for the Top

Just like closing the top of a beanie, you’ll now decrease your stitches to shape the top of the cover.

  1. Arrange your decreases evenly. A common way is to divide your stitches into sections (e.g., 8 sections). In your first decrease round, you might [knit 6, knit 2 together (k2tog)] and repeat this around.
  2. Knit one round plain with no decreases.
  3. On the next round, decrease again: [knit 5, k2tog] around.
  4. Continue this pattern - one decrease round, one plain round - reducing the number of "knit" stitches between your decreases each time, until you have about 8-12 stitches remaining.

Step 5: Finishing and Pom-Pom

  1. Cut the yarn from the skein, leaving an 8-inch tail.
  2. Thread this tail onto your darning needle. Pass the needle through all the remaining live stitches على your needles and pull tight, like a drawstring. This will cinch the top closed.
  3. Push the needle to the inside of the head cover, pull the yarn securely, and weave in the end to lock it in place. Weave in your initial cast-on tail as well.
  4. If you want, use a pom-pom maker or two cardboard donuts to create a large, fluffy pom-pom with your yarn. Securely sew it to the top of the head cover.

Final Thoughts

Creating your own golf head covers is more than just a craft project, it’s a way to connect more deeply with the game and express yourself on the course. Whether you've sewn a sleek, modern cover or knitted a vintage-inspired classic, you've made something that is both functional and a true reflection of your own style.

Taking this kind of ownership and feeling confident in your equipment is a huge part of enjoying the game. With Caddie AI, we provide that same level of confidence-building support, but for your strategy and decision-making on every shot. Just as you customize your gear to match your needs, our app can give you the personalized yardages, smart club selections, and course management advice that feels like it was designed just for your game, helping you play smarter and with more conviction.

Spencer has been playing golf since he was a kid and has spent a lifetime chasing improvement. With over a decade of experience building successful tech products, he combined his love for golf and startups to create Caddie AI - the world's best AI golf app. Giving everyone an expert level coach in your pocket, available 24/7. His mission is simple: make world-class golf advice accessible to everyone, anytime.

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